Our Expertise and Services
After 25 years working in a range of businesses within the metal industry Keith set up The Foil Specialist Company with the aim to create a fast and responsive service to meet the requirements of customers in a diverse range of processes. We have expert machine operators who have accumulated years of experience and can process materials many find difficult.
Foil Rotary Shearing / Slitting
Rotary shearing is the process of reducing the width of metal strip through passing it through a pair of overlapped rotary blades slitting the strip to your desired width.
We can shear foil at thicknesses 0.025mm ( 25 micron ) up to 1.5mm. Our normal processing widths are 3mm - 305mm however if wider is required please get in touch and we can advise.
We also offer a " Free Issue " shearing service to shear your material to your desired specifications.
Precision Cut Foil Shapes
We have developed techniques for cutting bespoke shapes from metal foil and sheet for battery tabs, craft shapes, busbars, gaskets, shims and more. We make to your specification and can provide prototype work for your project.
We are a supplier and stock holder of many different types, gauges, of metals.
Copper, Brass, Nickel, Tinned Copper, Pewter, Phosphor Bronze, Curpro-Nickel, Steel, Aluminium.
We keep a wide range of thicknesses including:
0.038mm ( 38 Micron ), 0.05mm ( 50 Micron ) 0.1mm, 0.125mm , 0.14mm , 0.15mm, 0.2mm, 0.25mm, 0.3mm, 0.35mm, 0.4mm, 0.5mm 0.6mm, 0.65mm, 0.7mm, 0.8mm 0.9mm, 1mm.
Have a look at our Products page for more information on this.
Insulating / Wrapping
Audio loop / Induction loop
We specialise in insulating and wrapping flat copper cable which can be used in Audio Loop / Induction Loop cables which interact with hearing devices through a magnetic field delivering the audio to the hearing device with much reduced background noise.
We can produce the Audio Loop to your specification however our more standard sizes are:
10mm 12.5mm 16mm 18mm 20mm 30mm
0.05mm (50 Micron) 0.1mm (100 Micron) 0.125mm
20, 30, 50, 100 micron
Insulated flat copper cable Continued
In Addition we also produce insulated flat copper cable for use within transformers made to your specification. We wrap the copper at widths from 5mm to 60mm.
Insulation Types at 20 -100 microns
Adhesive or non adhesive:
Our Rolling mill can handle material up to 5" wide and can roll down to as thin as 0.1mm.
Cut Sheets / Blanks
We have recently acquired a 1m Bed Guillotine which can cut up to 3mm depending on the metal .We can cut sheets / blanks to your size or specification.
© The Foil Specialist Company Ltd